3R Zero Emission Pyrolysis of Biomass: Biochar and Resource Conservation
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Added value recycling and reuse of biomass waste streams for advanced and safe horticultural food crop nutrition and transport bio-fuel / bio-oil productions by integrated 3R pyrolysis, catalytic and biotechnological process.
Traditionally, biomass waste is viewed as an unnecessary and uneconomical element. In the reality biomass waste and by-products are a misplace resource, existing at a wrong place at a wrong time. Recycling of biomass waste and animal by-products by the advanced 3R pyrolysis technology generates new resources and added value products. The objective of the 3R ZERO EMISSION PYROLYSIS PROCESS AND RESOURCE CONSERVATION technology is the added value upgrading and valorisation of animal by-products into safe and high value biochar, bio-oil, soil amendment and nutrition products (Nitrogen and Phosphorous fertilizer) by integrated thermal and biotechnological recycling means.
3R Natural Fertilizer Line and Green Energy Line:
For larger scale please click on the pictures
The INPUT FEED STREAMS are low value animal by-products; such as high Phosphorous content food grade (category 3) animal bone meal and low moisture content manure from herbivorous animals, such as poultry, sheep, rabbit, goat and horse. The OUTPUT PRODUCTS are high quality and safe animal bone char (10,000 t/y) for wide range of agricultural (natural Phosphorus fertilizer, biochar) and environmental (adsorbent) applications, recycled Nitrogen fertilizer (3,500 t/y) and transport quality bio oil green energy (6,500 t/y).
The specific pyrolysis process is based on a horizontally arranged, indirectly heated revolutionary designed rotary kiln, that is providing reductive thermal decomposition of any biomass up to 850 degree C in vacuum. The zero emission and the high effcient pyrolysis process performance resulting comprehensive recycling and reuse of all material and gas feed streams. Standard nominal capacity is from 4 m3/h or 30,000 m3/y (20,000 t/y) throughput. The output natural products are Soil and Plant Protection Authority tested and validated for open ecological soil applications. The 3R process provides high feed flexibility, efficient carbon and resources conversion both for the animal byproducts and plant based biomass as well for temperate climatic zone countries applications. Although its highly advanced and comprehensive performance the 3R technology does not containing any exotic technical solutions and materials.
The 3R biomass waste recycling offers economically viability, generates new resources and high market demanded natural products and low cost green energy. The 3R organic waste recycling also has a great potential for resource conservation and GHG emission reduction as well. The output products are natural Phosphorous mineral content animal bone char in different formulations, recycled Nitrogen fertilizers and transport fuel quality biofuels. The 3R pyrolysis process is patented original solution and industrial design, which development is priority supported by the EU since 2002. Field demonstration pyrolysis and biotechnological fermentation plant is available at 3R Pyrolysis Center in West Hungary, while commercial industrial projects are under organization from 2011 and on.
