The 3R Pyrolysis Process Competitive Advantages and Characteristics
The 3R Pyrolysis technology provides the following basic advantages:
- The true reductive thermal processing environment provides safer, better, faster, less costly and more environmental friendly than any known solutions, with high economical added value output products.
- The 3R is an comprehensive zero emission solution, in which process all and any parts of the input material stream is converted into economically useful and environmentally safe products.
- The 3R pyrolysis system is an horizontally arranged indirectly heated rotary kilns with material core temperatures up to <850°C under negative pressure conditions. The high efficient heat transfer to the carboniferous feed stock based on the horizontally arranged revolutionary 3R rotary kiln arrangement and construction.
- Available in electric and gas heat versions.
- Advanced technical solution for the rotary kiln sealing provides totally closed and totally safe technology.
- Safe vacuum system, the 3R process is easy to start up - shut down.
- Meets all strict and comprehensive environmental US/EU norms and standards beyond the year 2015.
- High input feed flexibility ( bone meal, meat & bone meal, processed animal protein, dry animal manure, agricultural plant waste ) providing sustainable and broad range of high value output products ( bone char, biochar, natural Phosphorus and Nitrogen fertilizers, transport biooil green energy) with high market demanded performance.
- Although highly advanced solution, containing no exotic technical solutions and materials.
- Energy self sustaining and excess energy producer in the form of transport biooil and excess electric power.
- Low operational/maintenance costs.
- Modular industrial system: 30,000 m3/y (20,000 t/y) and up, which is producing 10,000 t/y bone char, 6,500 t/y biooil and 3,500 t/y recycled liquid Nitrogen fertilizer, plus excess electric power.
- Economy: converting trash into cash, short ROI (2-4 years) with high return on investment.
- The 3R is specifically designed for temperate climatic zone countries pyrolysis site installation, environmental and soil conditions, and relevant industrial norms/standards/legal regulations.
